Re: Rust repair

Pics of the rear luggage.
http://i1114.photobucket.com/albums/k533/bjr1989/welding.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/welding2.jpg

74 Super Beetle (for sale)
69 standard beetle (for sale)
61 beetle (currently restoring)
58 beetle aka Black Beauty.

Re: Rust repair

Too long since an update... First my apt doesnt allow welding and I have been working on my new vw bug. An 61 for $550. So little I have done to this repair but my car now has a big hole ready for new metals to be installed. Ill need to redo the patches I made on the donor metal. The weld was too thick and I messed up on the grinding and weld didnt fill up well enough.  Im sorry if it has been delayed too long.

Last edited by Brett Ross (2011-10-18 04:21:28)

74 Super Beetle (for sale)
69 standard beetle (for sale)
61 beetle (currently restoring)
58 beetle aka Black Beauty.

Re: Rust repair

I have just moved in a new apt and i am able to do more welding. alright here are some pics.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2130.jpg
This section was pretty solid but i freaked out cause it had some tiny rust holes which can be fixed but it was too late so i had to fix up my problem.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2234.jpg
New metals installed from the donor.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2236.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2237.jpg
the welds are looking good and actually penerates through the metals. My previous weld was just awful and i was disgusted with my welds.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2256.jpg
Now look at my previous welds and compare it to now.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2269.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2270.jpg
the back looks better and actually fills the metal to metal.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2271.jpg
the front of the weld.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2272.jpg
getting closer. Just need to work on the rear luggage and prep it more to get it ready to be installed.

74 Super Beetle (for sale)
69 standard beetle (for sale)
61 beetle (currently restoring)
58 beetle aka Black Beauty.

Re: Rust repair

i forgot to add that i cut off the old metals before i did the previous post. So here are more pics.
http://i1114.photobucket.com/albums/k533/bjr1989/rearluggage.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/rearluggage2.jpg
Rusty!
http://i1114.photobucket.com/albums/k533/bjr1989/rearluggage3.jpg
started cutting off the rusty metals
http://i1114.photobucket.com/albums/k533/bjr1989/rearluggage4.jpg
drilling off the spot welds
http://i1114.photobucket.com/albums/k533/bjr1989/rearluggage5.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/rearluggage6.jpg
so far so good
http://i1114.photobucket.com/albums/k533/bjr1989/rearluggage7.jpg
Thats all i have for now.

74 Super Beetle (for sale)
69 standard beetle (for sale)
61 beetle (currently restoring)
58 beetle aka Black Beauty.

Re: Rust repair

looking good there

'Keep on Rollin'

Re: Rust repair

More updates.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2276.jpg
test fitted the rear luggage and looking good so far
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2277.jpg
I worked on the metal a little more before welding it on. Worked on the firewall to fix up the holes.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2278.jpg
new metal fabicated
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2280.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2282.jpg
the other side
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2283.jpg
filled up the holes i made to get rid of the spot welds
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2281.jpg

74 Super Beetle (for sale)
69 standard beetle (for sale)
61 beetle (currently restoring)
58 beetle aka Black Beauty.

Re: Rust repair

Nice welding. I'm encouraged by how fast you improved your welds. I'll do some practicing first.

jim

'71 SB(DD only 79K(now 84K miles) & '78 FI Westy (project)
PO of '65 Beetle in '69, '70 Crewcab & '70 Ghia in '77
'71 Super inside rear vents now available
http://www.openroad.ca/volkswebbin/view … p?id=85915

Re: Rust repair

More updates. I am done welding the rear luggage. I just need to grind down the welds and then i can finally install it and weld it up in the car.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2285.jpg
this is the other side and also cut off the bad metal to put a new one on.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2286.jpg
I just bought this welding cart today from harbor freight and i am pleased with it. With this i bought an avil and plier to flatten the metal.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2287.jpg
Honestly if i had a chance to go back and redo this i would find a exact match donor rear luggage and not have to go through all the trouble to replace the stamping part. This would have made the progress much faster but i learned my lesson the hard way. I have experienced this and next time i will do better.

74 Super Beetle (for sale)
69 standard beetle (for sale)
61 beetle (currently restoring)
58 beetle aka Black Beauty.

Re: Rust repair

Update. Very close with my donor metal. Most of the grinding job is done.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2302.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2303.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2304.jpg

74 Super Beetle (for sale)
69 standard beetle (for sale)
61 beetle (currently restoring)
58 beetle aka Black Beauty.

Re: Rust repair

update. I installed the rear luggage today and welded it. Still more welding to do.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2305.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2306.jpg
Pretty close then after that just little bit of grinding then painting the welds. Seal it then motor is going in.

74 Super Beetle (for sale)
69 standard beetle (for sale)
61 beetle (currently restoring)
58 beetle aka Black Beauty.

Re: Rust repair

more update and going fast.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2307.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2308.jpg
just need to make some metal strip to fill rest of the gap.

74 Super Beetle (for sale)
69 standard beetle (for sale)
61 beetle (currently restoring)
58 beetle aka Black Beauty.

Re: Rust repair

update. worked on filling the gaps
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2314.jpg
i had to fabicate a metal for this gap.
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2315.jpg
made the strip and tried to match the stamping.
final results
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2317.jpg
pretty easy to do
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2318.jpg
http://i1114.photobucket.com/albums/k533/bjr1989/DSCN2319.jpg
Thats all then fill up one more gap then weld the beads.

74 Super Beetle (for sale)
69 standard beetle (for sale)
61 beetle (currently restoring)
58 beetle aka Black Beauty.

Re: Rust repair

Good job. Thanks for posting pics for us

burrhead

A wise man makes his own decisions, an ignorant man follows public opinion.

Re: Rust repair

Great work , your welds look better and better each time

'Keep on Rollin'