Topic: Replaced main filler hose

Finally got rid of the last three pieces of old fuel system hose this weekend. Main filler hose arrived at my local VW shop, and I replaced the vent hose next to it, and the main line from the tank to the metal line in the tunnel. The new vent hose did not fit (too small), so I had to use 1/2 inch ID heater hose. That will be temporary since it is not fuel rated. Pulling the filler hose off, I found the source of my vapor leak. Looks like a piece of bicycle inner tube which may have been used in an emergency repair, along with some RTV. The filler hose was installed over the piece of rubber, which split and prevented a good seal. Because of the ocassional vapor leak, I never filled the car up until the new hoses were in place. I filled it most of the way up and did a test drive, then topped it off. After almost 200 miles, the only smell in the trunk is the scent of fresh rubber and new carpet smile

It also makes it easier to track mileage when you can fill it up for real. I drove it fairly hard and had a few full-throttle runs, and was not shy about the revs either. Still got 29.8mpg.


Hoses off. Note the original paint on the painted pipe and on the trunk floor
http://i235.photobucket.com/albums/ee288/altema/Misc%20tech%20photos/Fuelfiller01.jpg



All set to go!
http://i235.photobucket.com/albums/ee288/altema/Misc%20tech%20photos/Fuelfiller03.jpg

Re: Replaced main filler hose

Looks like a nice repair! smile  Less fumes...safer...and great looking mpg as well! smile

- Nick

1979 Super Beetle Convertible

Re: Replaced main filler hose

Thanks. Only problem now is that the fuel gauge will not go above 3/4! I guess there are worse problems, lol

Paul

Re: Replaced main filler hose

Some one used the bicycle tube because the factory had a piece of similar rubber installed,most leave it off. Dang even when the  PO tries to do it right they get grief wink

burrhead

A wise man makes his own decisions, an ignorant man follows public opinion.

Re: Replaced main filler hose

Hmm, they do list a piece of rubber for the neck. I wonder what the purpose was... to protect the neck against things banging around in the trunk?

Paul

Re: Replaced main filler hose

The rubber is usually more inside the hose than protecting the metal sleeve.  I'd think it's more to inhibit fumes escaping.

1979 Type 1 Convertible                                       1976 Scirocco (For Sale!)
1971 Type 1 Semi-Automatic Super                       1968 Type 1 Sedan
1961 Type 1 Sedan
1957 Type 1 Sunroof